If you’re keen to run a Quartz Manufacturing industry. Quartz is considered as the most durable, elegant, easily maintain, and multiple color natural stone use in the home. Moreover, the quartz countertops are the pivotal elements of every kitchen and bathroom. Most of the precious stones such as onyx, amethyst, jasper, and agate belong to the quartz family.
However, the advances in technology make the manufacturing technique better and more efficient. This actually lowers down the prices. And make quartz accessible to everyone. In addition, the countertops of quartz are actually quarried slabs of rocks. But mostly quartz these days are engineer stones.
So, here in this article, there is a piece of detailed information about the manufacturing process of quartz stone and also the raw quartz stone production. Thus, let’s dive below.
List Of Steps:
- Raw Quartz Production
- Quartz Countertop Production
- Slab Pressing
- Quality Verification
Raw Quartz Production:
Quartz is famous for its durable properties. So, it is frequently used in homes and offices. It is also export internationally. Moreover, the extraction process involves the following steps such as;
They are extracted mainly from open-pit mines. So, miners use explosives to hunt rare deep seam minerals. Thus, clay and soil are clear off. Now the veins of quartz are visible. After the exposure different hand tools such as picks and chisels are used to extract quartz from the quarry. Moreover, JCB backhoe loaders are used to mine quartz in the mines.
So, after the extraction now is the time for the cleaning process. Thus, it removes all the harmful impurities and flaws. After the cleaning, it’s time for the deep screening of quartz. And now it is crushed into multiple sizes. Moreover, different types of quartz are made like powder, granules, etc.
Large shipping containers are used for transporting the quartz by sea routes to different countries. So, the supply process ensures full safety to avoid any major damage. Thus, these quartz stones are delivered to different wholesale distributors as raw materials for further production of slabs and counters.
Quartz Countertop Production:
Quartz doesn’t come in stone blocks. So, to make slabs and countertops it must be converted into engineer quartz. However, most people want to make this natural stone a part of their home. They come in different colors, textures, and patterns. So, texture can be fine or coarse base on manufacturing detail. In addition, it is mixed with glass to bring a sparkling finish. And with granite to bring durability and strength.
You may also check Granite Countertops.
First, all the material is select for quartz countertop or slab production. So, it can be any material like quartz sand, or quartz granule. Thus, raw quartz is select in the quartz manufacturing industry such as unique crystal minerals.
Now after the selection of raw material, it is time for its further mixing and blending. So, the raw quartz is a crush. And blend under a ratio of 93% quartz aggregates and 7% of resin binders with other additives. Thus, blend them well to make them homogenize.
After the blending is done. Thus, it is time for the processing of the mixture further. So, the mixture will be compact to form slabs and counters. Moreover, this process is under vacuum and vibration method for about 100 seconds at 100 tons pressure. This makes the slabs of quartz very compact and less porous. Lastly, the water absorption nature is also reduced.
So, after processing the slab will undergo a curing procedure in a kiln at 85 degrees for half an hour. So, this step is to make sure the slabs are stain and impact-resistant. For efficient curing steam or an oven can be used to. In addition, after the curing process it’s time for gauging, calibrating, polishing, and then the final packing of the slabs.
After curing it’s time for cooling of the slab. Thus, the slabs for countertops are held in an upright position with a clamp. So, to cool them on for 24-36 hours.
It is the time for trimming and leveling of the edges of the slab. Thus, the edges are usually sharp and rough so they are trim to look fine.
Engineered Quartz stones have such uniform and consistent shades and dimensions. Moreover, the engineered stone resembles a lot of natural stone. So, the stone has more uniform color tones, patterns, textures, and uniform appearance. However, they can be fabricated too which depict enchanting aesthetics.
Affordable Quartz Countertop:
Home renovations can be costly. Thus, everyone needs an affordable brand to buy home décor materials. So, in this regard, you need countertops for your kitchen and bathroom. And Quartz material is the most suitable one. Thus, top-notch brand Badger Granite sells premium quality Quartz Countertops. They are a pioneer group of natural stone selling the aesthetic colors, trendy designs, intricate veining patterns, textures, and edges to give your home a mind-blowing look.
In conclusion, as the demand for the quartz industry is growing like fire around the world. So, more efficient methods and industries need to be set up. As the quartz stone is so much in demand. Thus, the quartz manufacturing industry business will be really beneficial. Moreover, the above guide is perfect and gives a detailed summary of the steps involved. In the production of quartz raw material and then the steps of quartz countertops production.
However, the beauty of quartz depicts flexibility. Which makes it convenient for jewelry, home, interior designs, and many more. Quartz stones are the epitome of class and beauty. All the details from manufacturing to installation involve careful steps.